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Test Container Closure and Integrity by Headspace Oxygen Analysis (HOA)/ Frequency Modulation Spectroscopy (FMS) (CAT#: STEM-B-0426-CJ)

Introduction

The primary container protects the drug product from external influences, such as direct sunlight, oxygen, moisture, and particulate or bacterial contaminants. But modern primary packaging needs to fulfil several other important tasks, such as enabling simple administration by the healthcare personnel or the patient itself, avoiding the escape of hazardous drugs, and being compatible with other clinical devices such as infusion bags.




Principle

HOA measures the absorption of a laser light with a wavelength of 762 nm that passes through the gaseous headspace of a vial containing the freeze-dried drug product. The oxygen content in the headspace is determined by using a calibration curve from standards of known oxygen concentrations. Since absorption is dependent on the path-length and influenced by the optical properties of the container, container-specific standards are constructed. HOA can be used during lyophilization process development, stability studies as well as for quality control testing of freeze-dried products. A consistently low headspace oxygen content is an important parameter for the determination of container closure integrity. Further, changes in headspace oxygen content can indicate product instability of the drug product such as oxidation-related protein degradation.

Applications

Biopharmaceutica

Procedure

1. Sample preparation.
2. Connect the sample and instrument and set the experimental parameters according to the instructions.
3. Analyse data.

Materials

• Sample: Rubber-stoppered glass vials, Prefilled syringes, Double-chamber cartridges, Application devices, Closed system drug transfer devices (CSTD)
• Equipment: FMS-Oxygen

Notes

• A major benefit of HOA is its non-destructive nature, allowing for 100% testing of drug products or a subsequent analysis of the same vial using other techniques.
• The analysis time is short and its performance straightforward.
• HOA, requires a rather elaborate method development using standards in the respective container, making it less attractive for early-stage lyophilization/formulation development and individual sample testing.

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